Author: Jason Martin
Reviewed by: Ecommerce Operations Lead
Last updated: November 14, 2025
Executive TLDR
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ERP runs your business records, WMS runs your warehouse floor. Mixing them usually slows teams and raises errors.
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For ecommerce, use a true WMS to control receiving, slotting, pick, pack, and ship. Let ERP own finance, purchasing, and accounting.
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Connect them with clean product masters, a single SKU ID, and a tight integration map.
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Pilot on 15 to 30 SKUs for 30 days, measure dock to stock, accuracy, and cost per order before you scale.
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If your current setup causes label reprints, oversize tiers, or slow put away, moving to a WMS plus a disciplined process pays back fast.
Table of contents
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A relatable story from the floor
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ERP vs WMS, plain language
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Where each system wins
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The integration that actually works
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A 7 step migration and pilot plan
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Checklists you can copy
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Edge cases and how we handle them
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Why Product Fulfillment Solutions
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FAQ
A relatable story from the floor
A health and wellness brand tried to run their entire warehouse in an ERP with a simple picking add on. It looked fine in demos. On the floor, it missed the details. ASNs were typed, not scanned. Put away lagged and pallets parked at the dock. Pickers chased paper lists. Labels printed before the final scan to “save time,” then got reprinted when the Item and label disagreed. Shipping costs crept up because box picks were guesses, not a posted matrix.
They moved fulfillment to PFS. We kept their ERP for finance and purchasing, then connected it to our WMS. In week one we finished the product master for their top 70 SKUs, posted a packaging matrix at every bench, and turned on scan at pick and scan at pack. Receiving used barcoded ASNs with booked docks. In 14 days, accuracy hit 99.7 percent. Dock to stock dropped to 2 days. In 30 days, cost per order fell 7 percent and billable vs actual weight lined up. Leadership still closed books in the ERP, while the WMS ran the floor with real time truth.
ERP vs WMS, plain language
Enterprise Resource Planning (ERP)
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The system of record for accounting, purchasing, vendors, invoices, and inventory valuation.
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Great at tracking dollars, POs, SOs, and compliance.
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Not built to orchestrate thousands of scans, bin moves, or packing decisions per hour.
Warehouse Management System (WMS)
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The system that runs the physical work, receiving, put away, slotting, pick, pack, and ship.
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Great at scanners, rules, batch waves, packaging matrices, carrier selection, and audits.
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Not meant to close your books or manage AP and AR.
Trying to make an ERP act like a WMS usually creates friction on the floor and in finance. Use each for what it does best.
Explore how we run WMS led operations under 3PL fulfillment and ecommerce fulfillment services, with leadership visibility through real time information.
Where each system wins
ERP excels at
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Purchasing and vendor terms
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Inventory valuation methods
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GL postings, invoices, and chargebacks
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Forecasting and MRP for make to stock brands
WMS excels at
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ASN receiving by scan with booked dock times
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Directed put away and slotting by velocity
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Batch picking and pick path optimization
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Scan at pick, scan at pack, labels after final scan
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Packaging matrix enforcement and DIM control
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Rate shopping by zone and promise day
Need space or a central hub, see warehousing and storage solutions and discounted shipping rates.
The integration that actually works
Keep it simple and durable.
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One SKU ID, one barcode
Product master fields match both systems, title, barcode type and value, dimensions, weight, case and inner, hazard flags, set rules. -
Order flow
Orders originate in your ecommerce platform or ERP, flow to WMS for pick, pack, and ship, then flow back with tracking and cost. -
Inventory truth
WMS is the source for on hand and allocated. ERP pulls periodic snapshots for valuation. Avoid double edits. -
Costs and surcharges
WMS writes ship method, zone, weight, and accessorials back to ERP so finance can bill accurately. -
Exceptions
OS and D at receiving, short picks, and damage flow from WMS as reason codes the ERP can recognize.
We connect with common ecommerce stacks through partner integrations and ensure retail compliance with EDI solutions and connections.
A 7 step migration and pilot plan
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Map the current state
What lives in ERP, what the floor uses now, where errors and delays happen. Capture 2 weeks of data for dock to stock, accuracy, and cost per order. -
Clean the product master
Finish top 50 to 100 SKUs in 7 days. This single step fixes a surprising share of floor issues. -
Post a packaging matrix
By family, default mailer or box, protective steps, inserts. Publish at every bench and inside the WMS. -
Turn on scanning
Scan at pick, scan at pack. Labels print after the final scan. Target 99.7 percent accuracy. -
Rate shop daily
Blend national and regional carriers. Monitor billable vs actual weight. Expect a 5 to 10 percent cost per order drop in 30 days. -
Run a 30 day pilot
Choose 15 to 30 SKUs. Track three numbers daily, dock to stock days, accuracy, and cost per order. Fix gaps weekly. -
Scale with guardrails
Add families of SKUs as results hold. Keep weekly reviews for 60 to 90 days. Centralize in Cincinnati first for 1 to 3 day ground, add nodes only when data proves it.
Checklists you can copy
Receiving checklist
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ASN lists PO, SKUs, counts, dimensions, weights
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Carton and pallet labels match ASN
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Booked dock time and exception lane posted
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Dock to stock target 1 to 3 days
Pack bench checklist
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Packaging matrix visible at eye level
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Scanner at each bench, label after final scan
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Mailers and right sized cartons within reach
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One daily cut off, queue cleared before cut off
Daily leadership report
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Order accuracy percent
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On time ship rate
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Dock to stock days
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Billable vs actual weight
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Cost per order
Edge cases and how we handle them
Bundle and set logic
We cover component barcodes, assign one sellable barcode, and mark packages Sold as a set, do not separate. WMS enforces it at pack. See kitting assembly services.
Dated goods
We capture lot and expiry at receiving and pick FEFO. This protects quality and prevents write offs. See health and wellness fulfillment services.
Retail routing guides
When a retailer updates rules mid season, we stage a rework lane, print compliant labels at pack, and feed ASN data through EDI solutions and connections.
Why Product Fulfillment Solutions
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WMS led operations with scan at pick and pack, label after final scan, and a posted packaging matrix that keeps DIM weight in check.
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Central Midwest hub in Cincinnati for 1 to 3 day ground to most buyers.
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Barcode first receiving with booked docks and exception lanes for predictable dock to stock.
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Parcel optimization with daily rate shopping and billable vs actual tracking.
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FEFO and lot controls for supplements, vitamins, cosmetics, wellness, and more.
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True omnichannel support across ecommerce fulfillment services and B2B and retail fulfillment.
FAQ
Can an ERP replace a WMS for ecommerce fulfillment
It can log inventory and orders, but it usually struggles with receiving speed, scanning, and packaging rules. A WMS is built for the floor.
Will two systems create extra work for my team
Not if you integrate cleanly. Orders flow down, tracking flows up, and inventory truth lives in the WMS. Finance still closes books in the ERP.
How long does a pilot take
Plan 30 days on 15 to 30 SKUs. Most brands see accuracy above 99.5 percent and a measurable cost per order drop within the first month.
Do I need multiple warehouses to improve delivery
Start centralized. A Cincinnati hub reaches most buyers in 1 to 3 days by ground. Add nodes only when the data shows lower unit cost and better delivery.
What if my catalog changes often
That is normal. We update the product master as a weekly habit so launches and retirements do not break the floor.

